Manufacturing Process/Production Line Examples for Rubber & Silicone Production
Complete Solutions
Two-Roll Mill Machine
Blends raw materials into a homogeneous rubber compound for medical use.
Raw Material Processing
Input: Medical-grade elastomeric rubber base and necessary additives.
Rubber Strip Cutting Machine
Cuts the compounded rubber into precise widths for subsequent processing.
Hydraulic Vulcanizing Hot Press Machine
Molds and vulcanizes the rubber into stopper preforms under controlled pressure and heat.
Primary Forming
Output: Vulcanized block of medical-grade rubber stopper preforms.
Punching Machine
Precisely cuts individual rubber stoppers from the vulcanized block.
Antistatic Washing and Drying Machine
Cleanses and dehumidifies the rubber stoppers to meet medical standards.
Final Product Refinement
Output: Clean, dry medical-grade elastomeric closures ready for use.
service
service
Our Comprehensive Service Offerings:
Complimentary Technology Training
We offer free inspection and training sessions
Free Installation and Debugging
Our engineers provide complimentary installation and debugging assistance
After-Sales Support
We provide free repairs on this machine for one year and offer lifetime maintenance for natural wear and tear
Remote Software Support
For software issues, we offer online remote control assistance and video troubleshooting via platforms like WhatsApp, WeChat, Teams, and others
One-piece Molded Cylinder Design
Machine by Juchuan:
Eliminates the need for flange fastening screws, enhancing structural integrity in our silicone and rubber molding machines.
Machine by Other Company:
Requires screws to secure the cylinder flange, potentially compromising structural integrity and introducing additional maintenance points.
Precision Tolerance
Machine by Juchuan:
Achieves tight tolerances of 0.08-0.1mm, ensuring superior component fit and performance in molding operations.
Machine by Other Company:
Gap between piston and cylinder approximately 0.5mm, reducing precision and potentially affecting molding quality.
Enhanced Stability and Alignment
Machine by Juchuan:
Reduced tolerances result in improved machine stability and superior coaxiality between the main cylinder and piston, critical for consistent molding results.
Machine by Other Company:
Larger tolerances lead to piston movement fluctuations, resulting in accelerated seal wear and potential inconsistencies in molded products.
Extended Seal Longevity and Easy Maintenance
Machine by Juchuan:
Main cylinder seals last over 5 years, with quick and simple replacement procedures, minimizing downtime in production.
Machine by Other Company:
Cylinder seals require more frequent changes, with longer downtime for maintenance procedures, impacting overall production efficiency.
